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PX oversupply looms over Asia in 2023 as China speeds up capacity additions

23 Mar 2023 14:16 IST
Paraxylene (PX) markets in Asia are likely to remain under pressure with a huge volume of oversupply coming in this year due to several Chinese producers having announced capacity additions amid expectations of a surge in short-to-medium term demand. A majority of global businesses have shown a recovery in post-pandemic demand, but the speed of growth is yet to accelerate. The Ukraine war which began in February 2022 has pushed the global financial recovery into uncertainty, to which PX is no exception.

According to a periodical report published by the United States-based global research firm OPIS, a new wave of expanded Chinese PX facilities was commissioned in 2022 that includes Sinopec’s unit in Jiangxi’s Jiujiang city that started in May with 0.9 million metric tonnes per annum (MMTPA). Also, Shenghong Petrochemical commenced commercial production at its 2 MMTPA of PX unit in October, and Dongying Weilian Chemical with 1 MMTPA in November last year. Cumulative, the three large plants added 3.9 MMTPA of new capacity in 2022.

Similarly, Shenghong Petrochemical has announced that it would initiate commercial production on another 2 MMTPA PX units this year. This is not the only company which announced capacity additions in 2023. CNOOC Huizhou Petrochemical and CNOOC Ningbo Daxie Petrochemical have announced capacity additions of 1.5 MMTPA and 1.6 MMTPA in 2023 respectively. Additionally, CNPC/PDVSA Guangdong Petrochemical and Zhejiang Petrochemical are also commencing new capacity of PX production to the volume of 2.6 MMTPA and 2.3 MMTPA this year respectively.

“Producers have been grousing about PX oversupply in 2022 amid multiple of new PX plants commissioned. And there are many more plants expected to come on stream in 2030, mostly from China. These PX start-ups clash with a troubled downstream purified terephthalic acid (PTA) industry which is suffering from reflux amid weak demand. Consequently, PTA plants have reduced their operating capacity to 60 percent in the key China market. PTA producers, in turn, shift the blame to the miserable polyester market. However, there is a ray of hope for PX amidst the doom and gloom – the gasoline blend pool can emerge again as saviour,” said the report.

Global production of the organic chemical PX is estimated at around 84 million tonnes with 6.2 million tonnes added in the calendar year 2022. Similarly, PTA output worldwide is expected at nearly 98 million tonnes due to a slowdown in new capacity additions during the two years of the pandemic. Chinese PTA producer Zhejiang Yisheng New material commenced commercial production at its 3.6 million tonnes in 2022. During the calendar year 2023, however, most Chinese producers have declared to start commercial production on 12.5 million tonnes of new PTA plants.

According to reports, these new capacities make no sense from the perspective of existing PX producers, who have crimped 2022 production amid poor margins. At least two in the Middle East were heard covertly shutting down their operations for at least one month each. Of course, this was an unprecedented move, analysts said.

New PX plants (‘000 tonnes)

Particulars

2022

2023

2024

 CNOOC Huizhou Petrochemical

 

1,500

600

CNOOC Ningbo Daxie Petrochemical

 

1,000

 

CNPC Guangdong Petrochemical

 

2,600

 

Dongying Weilian Chemical

 

980

 

Shenghong Petrochemical

2,000

2,000

 

Sinopec Jiujiang

890

 

 

Zhejiang Petroleum and Chemical

2,400

 

 

Idemitsu Kosan

 

420

 

Mangalore Refinery and Petrochemicals

920

 

 

Saudi Arabian Oil Company

 

800

 

PX Grand Total

6,210

9,300

600

Source: Report


New Chinese PX capacities will saturate the market with a combined production capacity of 13.9 MMTPA. In turn, downstream PTA plant start-ups commissioned in 2022, and expected in 2023, include Dongying Weilian, Hainan Yisheng, and Hengli Petrochemical Huizhou with 2.5 MMTPA of PTA production capacity each, Jiangsu Jiatong Energy with 5 MMTPA, and Zhejiang Yisheng New Material with 3.6 MMTPA.

New PTA plants (‘000 tonnes)

Particulars

2022

2023

2024

Dongying Weilian Chemical

 

2,500

 

Formosa Chemical Industries

 

 

1,500

Hainan Yisheng Petrochemical

 

2,500

 

Hengli Petrochemical Huizhou

 

2,500

2,500

Jiangsu Hailun Petrochemical

 

 

3,200

Jiangsu Jiatong Energy

 

5,000

 

Sinopec Yizheng Chemical Fibre

 

 

3,000

Zhejiang Dushan Energy

 

 

2,700

Zhejiang Yisheng New Material

3,600

 

 

SASA Polyester Sanayi

 

 

1,500

PTA Grant Total

3,600

12,500

14,400


These PTA capacity additions total 16.1 MMTPA and will require less than 11 MMTPA of PX to run at full blast. Consequently, the PX market will flood with 2.9 MMTPA of additional overcapacity. In fact, a growing surplus of PX has eroded the bargaining position of PX suppliers, while strengthening leverage for PX users in the key PTA sectors.

The lack of settlements represents a gradually diverging view of PX prices between buyers and sellers. In particular, buyers were in no rush to settle the PX contracts at unfavourably high levels, expecting spot prices to be in their favour amid ample supply.


DILIP KUMAR JHA
Editor
dilip.jha@polymerupdate.com